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2016 Ford Fusion · Common problems

What goes wrong with a 2016 Ford Fusion?

Owners and drivers have submitted 2,172 complaints about this vehicle to NHTSA. They are reports, not confirmed defects, and here is what they are about.

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The short answer

Owners and drivers have submitted 2,172 complaints about the 2016 Ford Fusion to NHTSA, spread across 60 component categories. The most reported category is engine, with 439 reports. A complaint is somebody telling the federal government what happened to their car. It is not a confirmed defect, not a manufacturer finding, and not a failure rate.

Complaints submitted
2,172
Component categories
60
Most reported
Engine
Latest report
July 9, 2026

Data: NHTSA Office of Defects Investigation, as ingested August 17, 2026

More on this vehicle
Other Fusion years

What these numbers are, before the table

These are complaints submitted to NHTSA by owners and drivers. They are reports, not confirmed defects and not a manufacturer finding, and they are not a failure rate: a car that sold well collects more of them than a rare one for no other reason than that more people own it.

The component category is chosen by the person filing, out of NHTSA's own list, which is why one of the largest categories on almost every vehicle is "unknown or other". Read the table as a map of what owners chose to report rather than as a ranking of what breaks.

By component

All 60 categories.

Most reported first. Crashes, fires, injuries and deaths are counts of reports that also mentioned one, as recorded by the person filing.

Complaints submitted to NHTSA about the 2016 Ford Fusion, grouped by the component category the reporter chose. NHTSA's category names, sentence-cased.
ComponentComplaintsCrashesFiresInjuriesLatest report
Engine439521July 2, 2026
Power train3091004May 15, 2026
Unknown or other204410July 9, 2026
Steering1781206June 28, 2026
Electrical system145330May 22, 2026
Engine and engine cooling108101July 6, 2026
Back over prevention104500July 8, 2026
Fuel/propulsion system83210June 1, 2026
Service brakes831113May 22, 2026
Structure51611March 11, 2026
Air bags501508March 3, 2025
Service brakes, hydraulic50301May 7, 2026
Vehicle speed control47903June 19, 2025
Wheels45100December 23, 2025
Latches/locks/linkages35000July 21, 2025
Electronic stability control (ESC)26200October 21, 2020
Visibility/wiper20100June 25, 2026
Seat belts17000June 27, 2025
Exterior lighting16100June 8, 2026
Engine15000August 23, 2022
Fuel system, gasoline9000October 20, 2025
Electrical system8000October 1, 2025
Forward collision avoidance8000April 30, 2025
Seats8201November 6, 2025
Suspension8100December 10, 2025
Unknown or other8000September 1, 2023
Electrical system7100October 1, 2024
Engine6000April 30, 2024
Tires6000September 1, 2022
Lane departure5200July 4, 2026
Steering5000March 6, 2023
Air bags4000November 27, 2021
Back over prevention4000October 3, 2025
Parking brake4000March 8, 2024
Power train4000October 26, 2022
Service brakes4000June 19, 2020
Unknown or other4000June 25, 2026
Vehicle speed control4001November 8, 2018
Visibility4000May 23, 2024
Wheels4000June 18, 2022
Steering3001August 28, 2019
Traction control system3000January 25, 2024
Vehicle speed control3000November 27, 2021
Back over prevention2000February 19, 2022
Fuel/propulsion system2000October 28, 2025
Latches/locks/linkages2000July 15, 2024
Power train2000April 30, 2024
Seat belts2000March 10, 2022
Service brakes2000October 13, 2018
Visibility/wiper2000December 1, 2018
Air bags1100April 14, 2016
Electronic stability control (ESC)1001July 4, 2018
Electronic stability control (ESC)1000July 15, 2015
Firerelated1010September 27, 2023
Fuel/propulsion system1000July 21, 2017
Other/i am not sure1000March 22, 2026
Suspension1000October 1, 2018
Tether, lower anchor (on car seat or vehicle)1000March 22, 2026
Tires1000March 1, 2020
Visibility/wiper1000November 29, 2022
Across every category

Of the 2,172 complaints filed about this vehicle, 98 mentioned a crash, 10 a fire and 32 an injury, and 1 mentioned a death. These are counts of what reporters wrote, not findings, and NHTSA does not verify them at the point of filing.

What to do if your car is doing one of these

A category on this page is not a diagnosis. If your car is making a noise, showing a light, or leaking something, the useful question is what that symptom means and whether it needs the shop tonight or next week.

The symptoms guide works the other way round from this page: it starts with what you can hear, see or smell and says whether it is roadside, a tow, or a booking. If what you are seeing matches a recall campaign on this vehicle, the repair is free at a franchised dealer.

Who works on Fusions in Brooklyn?

We do, at 619 Coney Island Avenue, Brooklyn, NY 11218, family owned since 1977. Diagnostics first, then the work, and a flatbed if it will not start where it sits.

About these records

NHTSA Office of Defects Investigation, owner-submitted complaints. Anyone may file one, they are published as filed, and NHTSA opens an investigation only when a pattern in them warrants it. A complaint that led to an investigation and a complaint that did not look identical in this table.

Source and reuse

Registration counts: New York State DMV registration file, five New York City counties, August 17, 2026 snapshot. A registration is a record in a state database, not a car on the road, and the borough is where the registrant receives mail rather than where the car is driven. How we counted.

Fuel economy: EPA and DOE ratings published at FuelEconomy.gov, unaveraged, so each configuration is its own row. Recalls and complaints: NHTSA Office of Defects Investigation, the agency's own wording, as ingested August 17, 2026. Complaints are reports members of the public filed, not confirmed defects. The NYC registration study is the analysis these counts sit on top of.

234 vehicles in this directory, covering 520,848 registered cars. Data as of August 17, 2026.

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